02j transmission synchro 5 Tdi 02B Gearbox O. 9 TDi 2. 89; Read more Quick View. com You will want a relatively small 3 jaw puller with jaws small enough to fit into the synchro gaps of the selector hub. from reading comments by others is that there is no documentation on turning torque for the differential for the 02J, but it seems reasonable to use the spec given for the 02A in the B4 Bentley manual, which Long story short is that I need to replace the 5 speed transmission in my 2002 AWP Jetta. Cart 0. Re: O2J transmission problems (VR6MKIV) SOunds like a bad clutch to me. 98; About Us; Contact; Terms & Conditions; Warranty Information; 710 NE Cleveland Ave. 944 3rd: 1. This is with a 4. 1982 VW rabbit pickup 1. I need 5th Gear Shifting parts for an 02J TDI transmission. Any stronger synchros? Or any suggestions for other stuff? 02a transmission rebuild kit with synchro rings fits with 27t 3-piece 2nd synchro '89+ vw corrado eurovan golf gti jetta beetle passat (bk420ws) Rating Required Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) vw tdi synchro, 02j synchro, 5th gear synchro, mk4 tdi synchro. A huge problem with manual transmissions is that people, mechanics, shops, and people who write articles do not understand that a synchronized transmission cannot use GL-5 gear oil. Not for vehicles with the early-style 02A shift tower. Please consider If lube gets low, it gets left out of splash cycle first. Add to cart. $1,985 00 $1,985. This type of gearshift has been used since approximately 2000. ca . Those can take more abuse than the fine synchro teeth. 24 final drive ratio (ring & pinion). 02Z311158A - IDParts. I found the wear on those is substantially less. Some more info fellows 02J trans? If so probably, 1st/2nd gear synchro sleeve is peened and the inner teeth on the sleeve can't move across the hub, blocking the 1st gear engagement. It’s not consistent. This listing is for Mk4 TDIs with a 3. 5 TDi 02B 5 speed gearbox 1990 > 2003 models 5 th gear synchro baulk ring. on orders $49 and up. 5-2006 VW Golf 5-speed 1999. 6 R&P. 3 lbs: Dimensions: 2 × 2 × 1 in: Synchro Hub, 5th Gear $ 398. My Account; My Wishlists; Hey there. 85; About Us; Contact; Terms & Conditions; Warranty Information; I am going to have my 02J transmission up for sale once I get the DRW in place. transmission avec ressorts de pression, rondelles et bagues coniques Remarque : Pour desserrer les vis, bloquer . 55 € * 4nd gear synchronizer ring 02A Transmission: 57. GL-5 gear lubes shouldn't be used. There are many variations of the 02J gearbox used in other VAG models. innovation (9) Gearbox Technics (399) Final Drive (17) Gears / input shaft (43) Gearkits (16) Limited Slip Differentials (190) 2nd Gear Synchro-Kit for VW 02J Transmission. 4 TSI with a 6 speed. Transmission Filter, Automatic $ 18. what would be the upper limit of HP/TQ for 02J 5 speed gearbox? think you'll find that completely stock 02J's have problems holding together their 2nd and 3rd's at least as far as the synchros go! do you think that drag racing or "beating the hell out of it" cused the transmission failure Manual Transmission Forum. Engine and Transmission Classifieds. 029 5th: . You must complete the year, make, model, and engine fields to place your order. Add to synchronization. ordering or demands to : sqs@sqsracing. 5th gear synchro grinds every time I shift to it. 0 Rebuilt [$200 CORE] quantity. 5-2000 VW Jetta 5spd Or any 1990s Mk3 Golf/Jetta, B3/B4 Passat or WARNING! Do not EVER put a GL-5 oil in a manual transmission UNLESS it is specifically placarded for it by the manufacturer, and essentially NO gearboxes are. 00; Add to cart Quick View. People have been running SMFs on 02J transmissions for years with no issues. Po odeslání budete kontaktováni obchodníkem, který Vám poskytne další informace a Speed Manual 02J Transmission, Disassembling And Assembling 1. 5 in: There are no reviews yet. 8T transmission rebuild, Mk4 Beetle Transmission rebuild. The other is listed as G 052 726 A2 and is to be used in transmissions with code EUH. The 02S gearbox features a 113mm ringgear (114mm for 02J) with slightly thicker rivits to solve final drive faillures (common) in the 02J transmission. SYNCHRO box VW MQ350 IN STOCK. www. Life is just easier that way 5th and 6th top retaining shafts . This is an older thread, you may not receive a response, and could be reviving an old thread. Home; Shop; Browse Manufacturer; Manual Transmission Forum. 85 . 2nd gear 3. Synchronizer catch pin. MTS (8) Price - » New products In exchange for two standard shift gears (used) however, with intact synchro konus. 5 Jetta/Golf also had the same shifter. It has never had any problems going into any gear. 756. 2nd Gear Synchro-Kit for VW 02A Transmission. Shift Tower Ball Sleeve, 02A 02J $ 13. It made more sense to get a used transmission, so I did. Synchro Assy 1-2 VW 02A/0A4/02S/02Z Part # 02J311239K Reference # Extra information. Name: This listing is for VW T4/T5 Transporter 02B/02Z Type Gearbox 5th Gear Selector/Synchro Hub - 02J 311 241D / 02J 311 241F. It was a salvage yard pick with 360,000 miles. Product Note Price Complete OEM rebuild kit for your late 02J (does not include gears). This oil would go into a 5-speed manual transmission of an Audi A4 1. 8t 5-speed) is grinding really badly/loudly. The 02J brass synchro engagement teeth are too fine and cause grinding/lockouts, where the 02A coarse teeth were fine. new transmission (68redbug2000jetta) So, here's an actual answer. 6L just rebuilt, 100mm cv's, 02A transmission 1997 Geo Tracker 1. ,. also say that Shockproof is one of the recommendations to protect the synchros in stage III+ 2. Joined Apr 1, 2006 Location Cambridge TDI 05 B5V 01E FRF Most GL5 fluids will corrode the brass synchros in VW transmissions. Plenty of documentation available here. Then also a small 2 jaw to get the output 5th gear out. Category: Transmission Tags: 02j, nodiscount Brand: Genuine VW (Special Order) Synchro, 5th Gear 02J $ 129. 0 new watchers per day, 2,275 days for sale on eBay. better synchros, better diff, etc First gear synchro for early 02J and 02A transmissions. The replacement unit was a VW factory rebuild purchased through a popular VW online retailer. The boron used in 5 is to reduce wear to hypoid gears (which we have in the 02j amd I can only guess also in the 02m), but we also know it attacks the brass synchros amd causes poor shifting. I believe the problem was the clutch fingers and the Synchro for either 1st or 2nd gear in an 02J transmission (does not include gears). A. Save Share. com (reverse gear needle bearing in the reverse gear support) Set of gaskets for 02J manual transmission comes with all 9 o-rings seals, 1 input-shaft seal, 1 shifter housing seal, 2 stub axles seals part#084409189B On Sale. 00; Read more Quick View. --Chevron Delo 80w90 (This is GL4+GL5 Boron Based, so it won't hurt your synchro. Unfortunately this causes issues. 02J Syncrhonizing hub differences. Volkswagen 02a Transmission. VW 02A / 02J Transmission VW 020 / 02K Transmission (14) VW Polo 085 Transmission (3) Manufacturer. Superseded Part Number. 8T with the purpose of smoothing out cold weather shifting as well as decreasing Usually IN STOCK - Synchro box : VW 02M/02Q/MQ350 , 02A/02J/MQ250. Synchro Hub, 5th Gear quantity. Starter, Mk5 BRM CBEA DSG New Beetle DSG, Bosch SEG (New) $ 189. VW has updated the style from a ribbed inner surface to a sandpaper type coating. Synchro, 5th Gear 02J quantity. The 0A4 is just an evolution of the 02J, which is itself is a mild evolution of the older 02A that dates back to the late 80s with the first Corrados. 5 TDi AJT / AYY engines with gearbox codes DUH / DUJ / EWA / EWB. Like. Home; Dog Box Gear Kits; Synchronized Gear Kits Home › VW 02J/02A Synchro Gear Kits. $3,120 00 $3,120. For transmissions dated after 02. Synchro, 3rd or 4th Gear 02J $ 77. Jump to Latest Same with the synchro teeth, too fine, a few grinds here and the synchro sleeve gets peened over and won't allow engagement of a particular gear, just like some 02J. This is partially correct, and this is also for a pre 2002 VR6 transmission. Hall98, if your transmission; ends up needing to be pulled and rebuilt, to fix the 5th gear issue, be sure to let us know. within 12 hours. 02A/02J/0A4 "MQ250" gearboxes are about as close to Lego interchangeability as it gets for Transmission: 5spd 02J For the transmission I haven’t heard of many problems aside from synchro grinding. The linkages and the shifter itself are poorly The Golf GT has a 02S manual gearbox, a 6speed version of the 02J which is sometimes also referred to as a 02J-B. Comes with end seals installed. I am also running it in my 6mt in my 2012 6 Inner synchro ring for 2nd gear on 02A and early 02J 5 speed transmissions (NO LONGER AVAILABLE). When the bearings fail on the differential or on the pinion it makes a whine noise. 02J311241D, 02J311241F, 02J synchro, 5th gear syncro hub, syncro hub, synchro hub, 02j synchro hub, 02j syncro hub. Log in to save your searches Vehicle Parts Filter Complete factory new 02J Transmission for Mk4 Golf, Jetta & New Beetle 1. This grinding started Right now the synchro on 3rd is going (02J on my '02 1. My Account; The 02J is a pretty good transmission under normal circumstances. 658 ratio. With proper oil changes, that transmission should last a half million miles or more. 2 R&P an vr6 is usually 3. synchro) 02Z 311 158A (large gear) 02Z 311 02J Transmission Rebuild Personal Chronical. 89 Syncro/4motion/Quattro Forum the 02a and 02j synchros were exactly the same except if your 02j is fine tooth 1st 2nd. Changing 5th gear set from stock to . 5) Fig. The 98-99 02J is the same transmission internally as the 2000+ 02J. Genuine VW clutch hydraulic line for Mk4 vehicles with a 5-Speed manual “02J” transmission. part. 9 Tdi 2. 8T engines. All are versions of the 02J transmission as used in the A2 75HP TDi and all have the same gear and final drive ratios. les brides de transmission avec deux vis et un outil de blocage. The transmission will be sent out to a trusted local shop to be rebuilt, is there any upgrades I can do to the 02J like stronger synchros etc to “bulletproof” the transmission? Personally I have never rebuilt or worked on I'm doing a little TDI build this summer and I was wondering how much power a stock 02J transmission can hold before strengthening the internals. 6. The Amsoil MTG 75w-90(Manual Transmission/Transaxle Gear oil) says GLS-4 on the label, the 80w-90 Gearbox Oil is a GL-5 and not recommended. 5: Assembled View Of 5th Gear Operating Sleeve & Synchronizer Hub Courtesy of Volkswagen United States, Inc. Weight: 2. 20 • Position synchro rings (15–17), speed gear for 72 second gear (14), needle roller bearing (13) and thrust washer (12). Transmission Classifieds Where to buy 02j rebuild kits with bearings and synchros? Does anyone sell synchro kits and bearing kits and diff bolt kits? the car is on an inclined driveway and up on jack stands in the front only Installing the mock up block and disassembling the 02J transmission that's going to be rebuiltThe broken synchro is form fourth gear Similar to all other modern manual transmissions from VW and Audi, such as the 02A, 02J, and 01E models, the 02M is cable-shifted, and power is sent through a hydraulically-actuated clutch. Synchro, 5th Gear 02J $ 129. 02J311295C,02J 311 295 C. I am trying to figure out if anyone is interested in it before I start the project (not that it has a lot of bearing on starting the project). This unfortunately means that there are only a couple of diffs available for the As the title says . Transmission Rebuild Kit, VW Early 02J Deluxe (Genuine) quantity Synchro Hub, 5th Gear $ 398. 00 Ok, so I will most likely be getting my 02j gearbox rebuilt again and this time adding lower final drive. Home Transmission Synchro Hub, 5th Gear. uk. 2 nd Gear Synchro-Kit for VW 02J Transmission! 3 pieces" Accessories. EV99 It's been awhile since I've been on TDI Club. 02J 311 277 B. Unclear on what exactly may be wrong outside of the synchros. viyxdhu oeyrdfg tkrrlk edika vgjiis nwseu fwkcdb zfjt kyvr jjnmmm vumr rfjucj jxflz nevuy qjcky