Secondary clutch snowmobile The primary clutch (also known as the drive clutch) connects to the engine, while the secondary clutch (or driven clutch) connects to the track’s drive system. to eliminate a primary overshift from being the problem. You can also put some 1/4'' washers on the frontside of the clutch just behind the large washer on the bolt to adjust how much float Both are good clutches. If you try for an 'easy' take off with a race setup, the primary will 'bounce' off the belt if you try to hold it right at the engagement rpm, causing the 'surging'. It's not chain play. Turbo 4 Stroke. Weight: 0. On the loosest one it will make the clutch backshift slower but shift up faster and run the motor at lower rpms and might make it more doggy and the belt will run looser and could slip. what could be causing this. Come join the discussion about While going to put the secondary clutch back on i noticed that there was 8 washers between the head of the bolt that bolts it on and the clutch itself. Your secondary clutch is on the track drive. To adjust a saggy belt on the secondary clutch, you need to raise the snowmobile off the ground and let it rest on a support. To adjust those, you have to disassemble the secondary and then add or remove shims between the clutch sheaves to get proper deflection. Jump to Latest 13K views Works on all Arctic Cat 1981-2005 reverse cam secondary clutches with button or roller covers Is this what yours is? My thought if it was like a poo clutch and stuck was to put the back end up on a stand, and with the bolt out, bump the Your snowmobiles clutch is a form of continuously variable transmission (CVT), think about like an automatic car. The Tied clutch from TEAM Industries has revolutionized the snowmobile industry. How does a snowmobile clutch work? Snowmobiles feature a type of pulley-based CVT transmission that consists of two clutches. Unlike all OEM snowmobile clutches, the moveable sheave of the Tied clutch opens axially to the stationary sheave without rotational movement. ? Its a zr600 with a 136X2" track, 19-40 gears, elevation is around 8 and up. Come join the discussion about performance Sometimes that 'surging' is how a high performance clutch kit is. You only need to use your throttle and brake. These clutches (also known as pulleys) are connected with a belt. however after disassembling the clutch I found that all the wear parts were still in good condition. A forum community dedicated to Ski-doo snowmobile owners and enthusiasts. Maybe it's been replaced? I haven't had the HTR “Classic” Secondary Clutch INNER (Helix) Roller Set (2) for the Team Tied Secondary snowmobile clutch (1. The problem appears that the secondary is froze on the shaft. View If you don’t perform regular maintenance to your snowmobiles’ primary or secondary clutch, you can expect them to last between 3,000-5,000 miles before you run into issues. Come join the discussion about trails, racing, performance, modifications, classifieds, troubleshooting, maintenance What hole do you all think i should run my secondary clutch spring in for in the mts. Jump to Latest 1. Clamp the head of the bolt into a vice and slide your secondary over the bolt. The holes are used to adjust the spring tension, you should be able to see some wear marks on the one it came out of. Also seems funny that the clutch mfg date is '05 on an '04 sled. Knowledgable US Sales & . To adjust those, you have to disassemble the secondary and then add or remove once you start playing with clutching and race setup, at first you might go slower than stock until you get yourself some time. If your engagement is high, it's meant for you to pin it and hang on, not feather into it for a smooth take off. Primary are you using the same belt width and or did you alter the primary clutch in any way. A tutorial video showing how to disassemble a secondary (driven) clutch and install a new Helix and spring. 615″). Thinking of taking side off and using a gear puller, side needs to come off for Snowmobile driven secondary clutches. The engine crankshaft directly drives the primary clutch. This comp A snowmobile has a primary clutch and a secondary clutch. Arctic Cat Diamond Drive Secondary Driven Clutches. S-TT--050-I. 5 lbs: Dimensions: 7 × 3. 20″ x 0. with a precision pin fit which ensures that your secondary clutch when I removed the belt off my machine the secondary clutch stuck open, I suspected one of the rollers was broken and was wedged in the helix. Only owned sled 2. The fix for me is screw the tool into the secondary clutch to open it up. They work together to transfer power. After that, you should tighten the locknut on the secondary clutch. How Does A Secondary Clutch Work On A Snowmobile? In this informative video, we’ll break down the workings of the secondary clutch on a snowmobile. Hi-Torque Rollers, the Original Thermoset Composite Secondary Clutch Rollers for snowmobiles and UTVs that ensure reliable performance in extreme conditions. wouldn't hurt too do the same with the secondary clutch as well at the same time. A forum community dedicated to snowmobile owners and enthusiasts. Arctic Cat. In this pulley The secondary clutch will rock back and fourth on the shaft it is on, without moving the shaft. Where the buttons normally are, it has rollers. years. Replaces Team Tied Part #460125. Come join the discussion about performance, troubleshooting, trails, maintenance Should the secondary be so tight that on the bench, I can't force the sheaves open all the way? This is on a 2004 Polaris 550 Trail RMK. take out the primary spring and assemble the clutch to see how far the belt rides when sheaves are closed. the tool kit is not complete. Our Black Magic kit covered all the tuning variables: it included a softer-compound belt, a new helix, new primary and secondary clutch springs, two sets of cam arms, and helix shims. A forum community dedicated to all snowmobile owners and enthusiasts. 5 × 3. Use your alignment tool to get then aligned, but don't shim them in tight Try to make sure you have a little more play towards the back of the clutch than the front, as linked from Matryx FAQ February 27, 2025 Secondary Clutch Disassembly and Thrust Bearing Install This is for the Team TSS-04 Secondary/Driven clutch which is used The old style P-85 secondary clutches did not have the adjuster feature on the outside. secondary clutch removal. I had to do this as I am adding pipes to my pola The old style P-85 secondary clutches did not have the adjuster feature on the outside. This adjusts clutch alignment. All of these washers made it that the clutch had about a 1/4" of play back and forth. Bearings ok, seems to be as if stub shaft/driveshaft worn, but no indication of wear except a lot A forum community dedicated to snowmobile owners and enthusiasts. what did the belt look like. Arctic Cat General Discussion. It takes two, baby. ” Final Thoughts Your snowmobile clutches are a vital shims just go on the backside of the clutch and just slide on the shaft. Arctic cat Polaris Ski Doo Yamaha. Noticed some play when belt removed. Team Tied team TSS-04. Come join the discussion about Im trying to remove my secondary clutch to clean and inspect on a 97 MXZ 670. A forum community dedicated to Ski-doo snowmobile owners and So how do all these parts work to make a snowmobile go? A good way to explain this is to look at how a clutch kit modifies the performance of a sled's clutches. My sled has a Polaris roller that I can only guess came on it from the factory. Just wondering what everyone's thoughts on that would be and if anybody has done that conversion. It looks exactly like a Polaris button clutch, but when we disassembled it last month (the sled has over 7,000 miles on it and the clutch had never been apart) we found that it was a roller. on the tightest setting it will backshift quicker, run at a little higher Anyone know the size bolt needed to spread secondary clutch to remove belt? Like to make one as. For whatever reason the secondary clutch won't completely disengage. Come join the discussion about trails, racing, performance, modifications, classifieds, troubleshooting, maintenance, and more! Having trouble removing the secondary clutch, got nut off, will not slide off, have tried wd-40, any ideas such as where to pound, how big of a hammer etc. When you start up the engine, the crankshaft engages the primary clutch. the process I've always ran my Cat clutches with 1/8-3/16 free play. It has two sheaves; the stationary sheave, which is See more Lets talk about the secondary clutch 1) Larger helix angle means less belt squeeze faster up shift. Come join the discussion about performance, racing, troubleshooting, trails, maintenance, riding tips Brand Specific Snowmobile Discussion. Team secondary clutch. 5 in: Select An Option: Secondary Spring , High Tensile, 200-325 Black White/Blue, Secondary Spring, HighTensile,140-300, Black White/Red, Spring, Compression high tensile 175-240 Gold/Black, Spring, Secondary Snow 100-150 Red/Yellow LH, Spring, Secondary Snow 100-200 Red/White LH, Spring, Secondary Snow 120-220 Snowmobile Forums. 2) Smaller helix angle means more belt squeeze slower up shift. Install a washer and a nut and center the two 330 (simple!) & removed secondary clutch for cleaning. 7K views He suggested going to the 12-15 jackshaft and secondary clutch which he felt was a better option. also the stock sleds do ok with stiff secondary To adjust your secondary build yourself a little tool. gzneb oajz wny lnmthrm denjoa jgypsb rfbces osrkcx sjy fuxjvjcb mqzxzojl hdfgu onfsqw kauwtu plx